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- Kortney farhat
Deciding the perfect time to schedule and provide maintenance services for equipment in a business can be challenging. This is where planned maintenance comes to play. Planned maintenance is a term used to describe any maintenance activity that is planned, documented, and scheduled. It is usually put in place to reduce equipment downtime and improve efficiency by reducing the risks of damage. Planned maintenance is an effective tool in running a business. Are you planning on implementing this maintenance strategy in your company? Here is all you need to know about planned maintenance. What Is Planned Maintenance? Many businesses depend on equipment or machinery to operate. Without these machineries, the work rate will be reduced drastically, and the quality of work will suffer. For companies like this, it is important to keep equipment in tip-top shape. This is because the more efficiently the equipment can function, the better the business can carry out its operations. More importantly, equipment is expensive to repair or replace. By keeping this machinery maintained, businesses can reduce the risks of expensive damages and equally expensive repairs. Planned maintenance makes achieving all this possible. But what exactly does this term mean? Planned maintenance is a type of maintenance management that refers to any maintenance activity scheduled in advance to take place regularly. This duration might be weekly, monthly, quarterly, or even annually. The duration usually varies with different factors such as the frequency of equipment usage, type of maintenance needed, and environment where the equipment or machinery is used. Many businesses without an effectively planned maintenance strategy struggle with unplanned machine downtime that grinds business operations to a halt. These downtime sessions can become extremely expensive as they slow production. For example, the average automotive manufacturer loses $22,000 per minute when the production line stops. Planned maintenance is a form of preventative maintenance that involves knowing the spare parts, tools, services, and maintenance tasks needed to solve a problem ahead of time. Types of Planned Maintenance There are two major types of planned maintenance. These include: 1. Planned Preventive Maintenance Planned preventive maintenance (PPM) or planned preventative maintenance is dedicated to preventing unexpected equipment breakdown. It involves conducting regular and routine equipment maintenance to prevent unexpected equipment downtime and reduce costly damages. The objective of planned preventive maintenance is to create a schedule that tackles equipment faults before they arise and degenerate into more serious repairs. By scheduling these preventive maintenance tasks, companies can keep machine damage to a minimum. For example, a company can choose to maintain their vehicles after they run 3,000 miles. Planned preventive maintenance utilizes industry standards and data insights to determine the best time to perform maintenance procedures. Some data factors used to determine the best scheduling plan include usage, duration, or condition-based factors. The goal is to maintain these assets while they are still in functioning order. Some benefits of planned preventive maintenance include the following: A reduced risk of business interruptions More efficient machines with an extended life span Reduced need to replace or repair equipment constantly Organized workforce management with a schedule that reduces time-wasting and wasting of resources Improved health and safety compliance that results in a safer work environment Better budget management thanks to the elimination of expensive machine repairs Planned preventive maintenance is the best for critical assets or equipment with vital roles in a company. Primary equipment drives the operation of a business, such as a truck in a logistics or moving company. This way, if this asset suffers a downtime, it directly and detrimentally affects the business. In this case, planned preventative maintenance ensures the asset does not suffer unexpected downtime. Planned preventive maintenance is also great for assets with statutory requirements and high replacement costs. 2. Planned Unscheduled Maintenance Planned unscheduled is the less organized version of planned maintenance. It does not involve consistent scheduling of maintenance services. Planned unscheduled maintenance focuses more on delaying the upkeep of an asset until a breakdown occurs. The concept of planned unscheduled maintenance as a form of planned maintenance might sound ironic, especially since it waits for an asset to require repair service. However, while this type of planned maintenance might adopt a run-till-failure approach instead of a proactive one, it is just as effective. In planned unscheduled maintenance, the breakdown is unexpected and cannot be guessed. However, although the time of the breakdown is not known, the business will already put in place a maintenance task, team, spare parts, and necessary equipment to handle the problem when it arises. Planned unscheduled maintenance is a great maintenance option for assets where the cost of repair will be less than the cost of continuous maintenance. It is also best for single-use assets with affordable spare parts, non-critical assets, assets without statutory requirements, assets with low financial value, assets with sporadic failure patterns, and assets with a short lifespan. The major benefit of unscheduled maintenance is it replaces maintenance costs with repairs. Planned unscheduled maintenance is best when the equipment is: Not designed to be repairable Located where it cannot be accessed for constant maintenance services Designed to be replaced at the end of its lifespan Easily bypassed or redundant systems are in place. Planned Maintenance Workflow Many businesses struggle to build a sustainable and effective planned maintenance strategy. Because there are lots of assets with different maintenance needs, it is important to be knowledgeable about the best way to schedule maintenance. While every planned maintenance schedule is unique to the business, they all share one common workflow foundation. Below, we have highlighted the step-by-step parts of a planned maintenance workflow. 1. Identify The Problem And Create a Work Order The first step in a planned maintenance workflow is to highlight the scope of the work. To do this, identify the asset to be maintained and gather information about it, including its failure modes and other useful information. Failure modes, in this case, describe certain ways that an asset and its components can fail. Other useful